Energy Monitoring Industrial Manufacturing

Tracking industrial energy efficiency and CO2 emissions.

Thermtec industrial energy monitoring devices and energy management solutions have been designed to provide the end user with the equipment to record and view in Real Time energy consumption on 3 phase circuits, allows for remote monitoring of amp, V, Pf, KWh, KVA, KVar monitoring tools track and display real-time and historical data. It has unique communication interface which allows communication over LAN, RS485, GSM, 3G, Wifi, and Zigbee Pro.

This is part of a suite of New Energy Monitoring Hardware designed developed manufactured by Thermtec Energy which works in conjunction with our Enigma energy monitoring software, dashboard. Enables central monitoring and management of multiple sites regardless of geographical location. Some of the areas which we can analyse in our industrial energy dashboard from the data which we harvest from our energy monitors can provide an invaluable reference point data to view the historical picture over time.

International energy solutions industrial energy monitoring from Thermtec Energy Monitoring Solutions will identify opportunities for energy cost savings and assist industry in managing energy consumption.

Thermtec Industrial Energy Monitoring, industrial energy efficiency assessments analysis of the use of energy and potential for energy efficiency in an industrial facility. Energy Monitoring is key to developing an energy management program. Although industrial manufacturing energy monitoring has various degrees of complexity and can vary widely from one organisation to another, every monitoring system typically involves:

  • data collection and review
  • plant surveys and system measurements
  • observation and review of operating practices
  • data analysis

Assists industrial companies or facilities in understanding how they use energy and help to identify the areas where waste occurs and where opportunities for improvement exist.

Industrial Energy Monitoring is key to assessing the energy performance of an industrial, manufacturing plant and for developing an in house energy management program.

However a industrial energy audit is usually conducted to understand how energy is used within the plant and to find opportunities for improvement and energy saving. Sometimes an industrial energy audit are conducted to evaluate the effectiveness of an energy efficiency project or program.

Our Industrial Energy Monitoring can provide a range of energy audits for industry in the area of energy efficiency. Thermtec has always sought to provide information on energy efficiency and electricity usage. We have developed energy auditing software which our energy consultant will demonstrate on initial meetings.

The industrial energy audit offered ranges from a site walk-through to a comprehensive audit mainly used for large energy users. All industrial energy audits are designed to identify savings and have been developed to meet customers needs. Reduce energy costs and get the most out of existing manufacturing facilities.

Production Support Planning

The time the line is powered down.
(De-Energised)
The time the line is energised but not in use.
(Idle)
The time the line is non-productive but is fully active.
(Running Idle Production)  
The time the line is in full production.
(Production) 
The intermittent stop start time i.e. maintenance, label changing, shrink wrap, clearing line etc.
(Lost intermittent) 
Which energy state the line is in during assigned stoppages i.e. tea time and lunch etc.
(Break)
Phase loadings, identify 3Phase circuits which also have single phase items connected to them.
(Phase Power Balance) 
Consumed power KWH / Cost /% per phase.
(Tariff Analysis)

 

If You Don't Monitor You Can't Manage

Thermtec energy monitoring devices have been designed to provide the end user with the equipment to record and view in Real Time energy consumption on 3 phase circuits, allows for remote monitoring of amp, V, Pf, KWh, KVA, KVar. It has unique communication interface which allows communication over LAN, RS485, GSM, 3G, Wifi, and Zigbee Pro. This is part of a suite of New Energy Monitoring Hardware designed developed manufactured by Thermtec Energy which works in conjunction with our Enigma energy monitoring software, dashboard. Some of the areas which we can analyse in our industrial energy dashboard from the data which we harvest from our energy monitors can provide an invaluable reference point data to view the historical picture over time. You can analyse the impact of a break down for instance as you can see the time of shut down and how long the line was out of commission. You can monitor the consumption of an individual asset on the production line this is extremely useful for future planning. You can map production timings to see how much actual production time there has been on a shift. You can map production timings for to see how much actual down time there has been on a shift i.e. stop starts, break times, label changing etc. This data is hugely important for the pre-planning of production facilities, updating and renewal and allows targeting of the areas of highest energy usage relative to your production plant and allows you for to specify changes in both plant and individual manufacturing Zones that will provide energy reductions well into the future and there by future proofing the whole plant. Work towards conformance to the ISO 50001 Energy Management Standard to continuously improve your energy management program and energy performance.

With our industrial manufacturing energy monitoring devices we can zone individual areas to monitor what their consumption is relative to all tariffs and current state: Remote Locations, Offices, Meeting Rooms, Communal Areas, Reception, Server Rooms, Air compressors, Air Conditioning, Lighting, Motors, Pumping Stations, Security, Canteens, Kitchen, Warehousing, Charging Stations, Temperature Controlled Areas, Loading Areas, Production Plant, Production Lines, Packing Lines, Motors, Belts, Bearings and Electrical Components.

Contact us for your Industrial Energy Monitoring System and Analysis Software Dasboard